Characterizing a Bencher YA-1 low-pass (TVI) filter

Some time ago I bought a couple of low-pass / TVI filters from a ham-fest. It is mandatory to ensure that you are not producing out-of-band or otherwise harmful interference and so having such a filter assists in ensuring that you are in compliance with the regulations. I picked up a Bencher YA-1 52Ω 1.8-30MHz 1500W low-pass filter for about $20 and a B&W FL-10/1500 filter for around $10.

Low-pass / TVI filters

Bencher and B&W low-pass filters

DSA815-TG being prepared to test a Bencher YA-1 filter

DSA815-TG being prepared to test a Bencher YA-1 filter

Having somewhat recently purchased a spectrum analyzer with tracking generator, I was naturally curious to see how the two filters performed. I started by “normalizing” the test system to account for any impedance mismatch and transmission line losses inherent in the system prior to the addition of the DUT (device under test).

Normalizing the DSA815-TG for filter measurements

Normalizing the DSA815-TG for filter measurements

 

To normalize the test system, you must make a connection from the tracking generator output to the spectrum analyzer input using the cables which will be part of your test-bed. I used a BNC-BNC barrel connector in the photo but changed to a SO-259barrel for the actual measurements.

The advantages of the BNC connectors are as follows: they are rated for higher frequency than SO-259/PL-259 connectors and they are also “quick connect.” My rationale for using a SO-259 barrel was to allow the inclusion of the BNC-to-PL-259 adapters which are necessary for the test (since the filters are equipped with SO-259 connectors.)

Normalized trace for filter measurement

Normalized trace for filter measurement

The normalization procedure was done from 9kHz to 500MHz at a 1MHz RBW (receiver bandwidth) with no input attenuation and the tracking generator set to output at 0dB. The spectrograph shows a nice flat curve which is what you should expect as the spectrum analyzer is mathematically accounting for any impedance mismatches, etc.

 

Bencher YA-1 filter being "swept" by the DSA815-TG

Bencher YA-1 filter being “swept” by the DSA815-TG

Upon inserting the DUT into the system, it is immediately apparent as to what is going on.

The tracking generator’s signal sweeps from 9kHz to 500MHz and shows a very characteristic low-pass response curve. The device under test shows very little attenuation (approx. -0.6dB) and then a nice steep roll-off starting around 40MHz.

Bencher YA-1 9kHz-500MHz 1MHz RBW

Bencher YA-1 9kHz-500MHz 1MHz RBW

If we examine the spectrograph, we see that there are a few points of interest:

  • insertion loss
  • -3dB point (the bandwidth point)
  • -23dB point
  • any “spurs” or peaks

It should be noted that this spectrograph was taken with an RBW of 1Mhz which is not very precise.

Bencher YA-1 9kHz-500MHz 10kHz RBW

Bencher YA-1 9kHz-500MHz 10kHz RBW showing increased detail

As we see with an RBW of 10kHZ we can see some more detail, as well as lowering the noise floor of the test-system.

The effect of lowering the noise floor as well as increasing our relative sensitivity shows us some minor oscillations in the filter where there is a 10dB difference in filtering ability in the 100-500MHz range. This is completely normal.

By further decreasing the RBW to 1kHz, we can see even more detail as seen in the accompanying spectrograph below.

Bencher YA-1 9kHz-500MHz 1kHz RBW

Bencher YA-1 9kHz-500MHz 1kHz RBW

The system floor now exists around the -85dB point where we can clearly see the periodic increase and decrease in signal passing ability. We are still talking about attenuation of 75dB at worst. Recall from decibel math that 10dB means 10x and 20dB means 100x .. so -70dB means that the signal is 10000000x less powerful coming out of the filter in this range.

Notice also the peak at 425MHz where the attenuation is -53dB – this is still very good but it is interesting to note all the same. This indicates that the filter is less able to attenuate signals around 425MHz, however, it is still an effective filter all the same.

Bencher YA-1 9kHz-100MHz 1kHz RBW

Bencher YA-1 9kHz-100MHz 1kHz RBW

If we examine the filter a little more closely, limiting the frequency range to between 9kHz and 100MHz, we can see that the filter’s “roll-off” is nice and flat and that the insertion loss is approximately 0.6dB and that the -3dB point is a little more accurately shown as ~40MHz.

 

Bencher YA-1 35-45MHz 300Hz RBW

Bencher YA-1 35-45MHz 300Hz RBW

By further decreasing the window in which we are looking (ie. 35MHz to 45MHz at RBW 300Hz) we can quite accurately determine the parameters of interest.

We can see now that the insertion loss through the filter is 0.65dB and that -3dB point is at 39.8MHz and the -23dB point is 43.5MHz.

From the investigation of the Bencher YA-1 filter, it is clear that the unit performs well under the test conditions and should be an effective filter to prevent TVI / harmonic emissions.

Bencher YA-1 9kHz-1500MHz 10kHz RBW

Bencher YA-1 9kHz-1500MHz 10kHz RBW

For the sake of completeness, I’ve attached a spectrograph of the filter’s response curve over the range of 9kHz to 1.5GHz. Notice the filter is effectively unable to attenuate any signals around the 1.05GHz range.

The purpose of the filter is to knock out harmonics from the HF amateur band and so for example, at 20m (14MHz) we might expect to see harmonics being generated in the following series: 42, 70, 98, 126, 154, 182, 210, 238MHz as 3rd, 5th, 7th, 9th, 11th, 13th, 15th and 17th harmonics. In order for a transmission on 20m (14Mhz) to create interference on the 1.05Ghz band, a transmitting system would have to generate 75th harmonics! (rest assured the power content of 75th harmonics would be .. well .. purely academic in importance.

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An early Christmas ..!

As many experienced radio amateurs will tell you, ours is a hobby with a rich history of sharing knowledge and helping each other accomplish tasks which would otherwise be beyond our individual abilities. I do my very best to help my fellow radio hobbyists within the scope of my abilities, which in most cases means helping to teach the basic principles of amateur radio (electrical theory and practical) and the odd time helping with software code for radio-centric projects.

Here are all of the items Ted has donated to me - I plan to get a lot of use from this stuff!

Here are all of the items Ted has donated to me – I plan to get a lot of use from this stuff!

Recently, I was contacted by a fellow radio amateur named Ted (WA2RPI) who had seen my post about the new test gear that I finally purchased. We exchanged emails about the benefits and some of the practical applications of the Rigol DSA815-TG spectrum analyzer in particular. Our email exchanges resulted in me asking lots of questions relating to the spectrum analyzer and showing my inexperience with such equipment. With Ted’s patient replies, it became immediately clear that he is in a class of his own in terms of his depth of knowledge in the field of RF engineering and that I could learn a lot from this man.

Directional couplers and a combiner / divider.

Directional couplers and a combiner / divider.

I expressed my desire to measure VSWR with the DSA815-TG and that I was eying a MiniCircuits directional coupler – more or less the same model that Ted was investigating himself. I received a reply from Ted mentioning that the more affordable ZFDC-20-4 would perform as well, or in some cases better than the unit I had initially selected and that he was investigating the real-world performance of the unit. After some more email exchanges, Ted offered to help get me up and running with the Spectrum Analyzer – measuring some useful parameters such as return loss and IMD.

Various adapters

Various adapters which are useful to have when using an oscilloscope or a spectrum analyzer.

After some more emails back and forth, Ted must have caught on to the fact that I needed more than just a directional coupler and very kindly offered up some additional components which would assist in my using the new test gear that I recently acquired. We arranged to have some precision terminators shipped to Ted after which time he would end up sending me an absolute treasure box full of stuff!!

When I opened the box that Ted shipped to me, I was absolutely floored. I knew the box was heavy and I thought that perhaps the directional coupler and a few other components he tossed in must have some heft – I was not at all expecting the myriad of useful items I was receiving.

BNC, N-to-BNC and angled BNC cables are a mus-have item!

BNC, N-to-BNC and angled BNC cables are a mus-have item!

I am now the proud owner of what could only be described as an RF-geek’s dream kit full of: ultra-high quality cables (BNC-BNC, N-BNC, angled BNC, etc), lab-grade adapters of virtually every conceivable configuration (BNC, N, PL259, banana jack, terminal post), specialty gear such as DC-blocks, 10dB attenuator, 40dB sampling “t”, 5.6k series resistors, signal divider/combiner, 50Ω pass-thru and a 300W termination.

RF engineering rulers

RF engineering rulers

In addition to all the test gear stuff, Ted included some cool rulers which have RF related information (dBm to mV to μW, etc), a handy multimeter to check continuity / etc, a flashlight for then I undoubtedly drop something really small and have to search for it, some aluminum enclosures of various sizes (extremely handy for home-brewing RF gear) and some really neat warning labels.

Danger! Who doesn't love these labels!?

Danger! Who doesn’t love these labels!?

Aluminum enclosures are perfect for home-brew RF test equipment (they are effectively shielded).

Aluminum enclosures are perfect for home-brew RF test equipment (they are effectively shielded).

I have been exceptionally fortunate in being the recipient of so much great stuff – I hope to get a lot of great use from the stuff which Ted has so kindly donated to me. We are working to schedule a live conversation where I hope to learn a lot of new techniques for measuring various parameters of concern in RF engineering / amateur radio.

Connectors, boxes, specialty gear ...

Connectors, boxes, specialty gear …

 

It is my hope that some day I will be in a position to help someone as much as Ted has already helped me. I feel that the amateur radio community is so rich with people who are willing to go out of their way to help, I feel strongly compelled to do the same whenever possible.

Until that time, Ted, my sincerest thanks for all that you have done for me thus far – I am truly grateful for your overwhelming generosity and I know that I will get lots of use from all of the stuff you have so kindly given away.

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Radio-Computer Interface

Sound card interface PCB v01

Sound card interface PCB v01

So I’m back on the topic of interfacing a radio to your computer – this time with a bit of a twist. In the past, I’ve discussed methods by which you could decouple your radio from your computer (and the importance of this) and I’ve even gone as far as to design a couple of interface printed circuit boards – one of which even includes push-to-talk (PTT) functionality as well as CAT control by a microcontroller.

I felt there was one major flaw with my previous designs – both required the user to supply a sound card (ideally one other than the computer’s built-in one!). Yes there are products out there which cost ~$109 which have a USB sound card built-in, but I am dissatisfied with both the price and the fact that I can make one myself!

Radio to computer interface schematic v011

Radio to computer interface schematic v011

Thus, a new project is born. I will be attempting to design and fabricate my very own full radio to computer interface which will include a USB sound card on-board. The goal of this project is to provide the following functionality:

  • radio-computer sound interface with built-in sound-card
  • PTT control of radio
  • CAT control via either PC or on-board MCU
    • allowing control of such tasks as Doppler corrections, ALC / drive level management, and GPS-based program memories (repeaters)
  • single USB cable to client computer

Texas Instruments one of a few fantastic companies which offers free engineering samples to independent design engineers. I’ve ordered a number of samples from TI before and they offer incredibly quick response / service all in the hopes of your future business. Because of the phenomenal service of Texas Instruments, I endeavoured to find a USB codec chip made by TI which would serve my design needs. Without too much trouble, I was able to find the PCM2912A chip which appears to be absolutely perfect for my needs.

Texas Instruments samples

Texas Instruments samples

Along with the PCM2912A I ordered a number of samples to handle USB-hub functionality since I wish to provide the end-user a single-USB cable connection to control multiple USB-host functions. Naturally, I selected TI parts and place a single sample order which took a mere two days to arrive! All for free! I really can’t speak highly enough of the companies which are willing to provide free samples. They make affordable hobby design possible!

PCM2912A USB codec TQFP-32

PCM2912A USB codec TQFP-32

My project is currently in the bill-of-materials (BOM) gathering stage along with the preliminary schematic phase. Most of the parts which I intend to use will be surface mount (SMD) components which may cause a few people to cringe.

Let me assure you that with proper techniques, SMD soldering / kit building is actually very easy! I’m trying to design around fairly large-sized passive components to help ease neophytes into surface mount soldering. As you can see, the USB codec chip is quite a bit smaller than a nickel – rest assured it is actually quite simple to solder!

I hope to have a chance to sit down at the design bench for a few hours some time in the next few days so that I can make some serious headway on this project. I’ll need to order some surface mount passive kits (resistors, capacitors, inductors, LEDs) to aid in the first build once the completed design is fabricated by the PCB fab-house.

I think that this will be a really fun and perhaps rather challenging endeavour. Now off to reading more about analog and digital ground planes and how to keep them separate!

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New test gear & and update

So I’ve been very bad at updating lately but to be honest, there hasn’t been a whole lot to say! Back in April, I placed an order for some test equipment which I’ve been drooling over for a few years. It took a year’s worth of working extra shifts, saving birthday and Christmas money, etc .. but I finally managed!

Test gear arrives ..

Test gear arrives ..

DG1022 Arbitrary function generator

DG1022 Arbitrary function generator

After the obligatory happy dance and some bench-clearing, it was time to unpack all the goodies and test it all out! I started with the DG1022 which is a two-channel 20MHz arbitrary function generator. This little piece of kit will make two-tone test among other things very easy to perform. I can load arbitrary wave forms by USB or via software control, creating virtually any waveform up to 4k-points.

DS2202 200MHz Digital oscilloscope

DS2202 200MHz Digital oscilloscope

Next on the list was the DS2202 – a two-channel 200MHz digital oscilloscope. Many electronics hobbyists consider the Rigol 2000 series to be the very best in bang-for-your-buck and very much outshines other scopes in this class. The DS2202 is not cheap – it was a very significant purchase for me, and I am absolutely thrilled with my decision. I was initially looking at a four-channel scope in the 1000 series but after looking at the specs, etc. the 2202 was far and away the superior oscilloscope. I am very happy to add the DS2202 to my test-bench and it will be replacing my (very) old and (not so) trusty Tektronix 475.

DSA815-TG 1.5GHz Spectrum analyzer

DSA815-TG 1.5GHz Spectrum analyzer

Finally, the piece of equipment I wanted most of all: a spectrum analyzer. I was very close to purchasing a few spectrum analyzers from various sources, all of which were quite old, albeit still relevant in terms of specifications. None of the spec. an. units I saw had a tracking generator which could easily have added $1000 or more to the over all purchase so I decided to go with a brand new DSA815-TG (tracking generator option built in) from Rigol. The specs on this spectrum analyzer are extremely good for a piece of test equipment in its price range. I am not likely to require any spectrum analysis beyond 1.5GHz for the immediate future, so the 9kHz to 1.5GHz I have available (with a 10Hz RBW) will do me just fine.

Spectrum analyzer showing full span

Spectrum analyzer showing full span

I had to fire up the spectrum analyzer right away and I was very impressed with the whole experience.

I’m looking to purchase a directional coupler which will allow me to make very precise SWR sweeps of various antennas – something that I look forward to experimenting with. Rigol does sell a return loss bridge and SWR software option but the cost is nearly $700 which a bit steep. For the next few hours of operating time, I have the SWR measurement available to me as a trial. Luckily, work is being done to prolong that “trial period” 😉

40' of radio tower

40′ of radio tower

My 80′ tower is still a work in progress. It had spent the past couple of months as an assembled 40′ grass-killer. I’d like to live the land a bit before trying to decide where to put the tower – advice given to me by a few wise people. I’ve got two places in mind, we will see what comes of the two locations. I am thinking that fall may be the time at which I revisit the tower location / installation affair.

It is meant to be a guyed tower, so that will mean installing three anchor points – something which further complicates one of the operating locations. In theory, I could erect the tower as a non-guyed structure to a height of 40′ at best, though I will have to revisit the structural stress / failure point analysis I performed some time ago – I may also try to enlist the help of an engineer just to sanity-check my plan. (hey you, reading this, can you help me?! :))

Well, that is the update for now! I’ve got some more work on radio related projects on the go right now – including some prototyping; I’ll make another post in a day or so with the details. Should be good fun / educational.

Cheers for now!

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